"Welcome to Replika Press Pvt. Ltd."



 

 

 


POST - PRESS


 

 

 

Folding Machines
  • MBO combi-folding machine KC760 / 4KL - 2 Units
  • Stahl Folder TF 78-4.4.4.2 Folder
  • Stahl KC 78 / 4 KTL + SBP 66
  • Brehmer Mc Cain Folder with Round Pile Feeder 4.4.4.2

All machines are equipped with Stacker and bundling device.

In JUNE 2010, we will install

1. Multi functions TH 82-4-4-2 + RCF + SBP 66
2. Model StahI KH 78-4 KTLL+FFH+SAK66

 

Sewing Machines
  • Aster 180 standard Machine - 2 Units - 2008
  • Muller Martini Ventura - 2006
  • Inventa Plus Muller Martini Sewing Machine 3210
  • Astronic Automatic Book Sewing Machine
  • Inventa Plus Muller Martini Sewing Machine 3212

In June 2010, for ultimate perfection with zero error in gathering and sewing plan to install Multiplex IN-Line System 24 stations featuring 24 SignaLynx camera system, connected to two Astronic 180 sewing machines complemented by stackers. Included generator hand feed station.

 

Perfect Binders (Soft Cover Binding Line)
Wohlenberg Sprinter 7010, 28 stations gathering with optic control. Attached online to Wohlenberg City e 6000 cycles/hr. Perfect Binder and to Kolbus HD 140 Three Knife Trimmer.
  • Muller Martini – Baby Pony Binder 5 Clamps
 

 

Online Saddle Sticher
  • HEIDELBERG STITCH MASTER ST 100 2003 Model, 6 stations Gatherer with cover feeder, Stitcher and Three Knife Trimming machine.

 

Hard Case Binding Line

System Binder

Kolbus KM470 27 clamps with end sheet pasting stations with online Sigloch Nipping station and hard case back lining station.

Board Board && Cloth Cutter

  • Kolbus Cloth Cutter
  • Kolbus PK Board cutter

Case Maker

  • In January 2010, installed Kolbus Case Maker DA 260, 40 cycles/min with facilities of Flexi bind, Round corner, Flat back with 4 Parts, 5 Parts and eccentrics binding.
  • Kolbus DA 36 Case Maker with viscosity control
  • Corner Cutting for DA 36

 

Casing-In
Hard Case Casing-In
  • Kolbus BF 523
  • Kolbus FE 600
  • Kolbus DS 390
  • Ribbon Inserter
 


Size Range

  • Book blocks width min. 70mm / max. 305mm
  • Book blocks height min. 100mm / max. 375mm
  • Book blocks thickness min. 2mm / max. 80mm
  • Size Range: Open case min. 105x210mm / max. 385 x 660mm
  • Speed: 40 cycles / minute

Plans for 2010

  • Online Kolbus Hard Casing In BF 527, FE 604 + DS 391 with preheating device and hot air blowers, online Three Knife Trimmer Kolbus HD 143P.
  • Kolbus Jacketing second hand machine will be installed by April-2010 to Speed up production.

 

Guillotines
  • Euro Cutter - 115 - 3 units
  • Paper reel cutter

Plans for 2010

Cutting System POLAR - RA4-115 XT-T Computer – controlled and programmable, networking.

 

Three Knife Trimmers
  • Kolbus 3 knife trimmer HD 140
  • SDY2 Perfecta Three Knife Trimmer

Plans For 2010

New HD 143 P three-knife trimmer with online BF 527 & FE 604 foaming stations with DS 391Stacker.

 

Finishing Machine
  • Hot Foil Stamping / Embossing & Die cutting Machines
  • Kluge EHD size 18" x 24"

 

Lamination
  • Semi Automatic Filming Machine YFMI 920
  • Thermal Film - Fully Automatic Lamination Machine YFML - 920

 

UV Varnish
  • Mini CAM-Shell, GF-1824 MCS for screen printing
  • 500 mm U.V. Curing / IR Drier System


Packing
  • Online Thermal Label Printer and applicator
  • Fully automatic Shrink Wrapping machine - 2 Units
  • Fully automatic Carton Packaging with Flap Folder and Taping machine
  • Fully automatic Strapping Machine
  • Automatic Stretch Wrapping Machine for pallets